LED Projector Project
I've been playing with the idea of making a LCD projector
with ultra-bright LEDs as the light source. What's cool about this is
they don't produce any heat or IR light. The downside is they aren't
that bright, so I'll need at least a hundred to get the same light you
get from regular projector bulbs. With regular bulbs you have to screen
out the IR rays and at best will last 2500 hours, LEDs can easily last
100,000 hours and will use far less power and all at about the same
price.
I have a suitable LCD and some large fresnels to play
with, all that's left is to buy the LEDs and rig it up. I'm trying to
find an old cheap/free overhead projector for the project.
Update - Oct 8, 2003
Well, I bought 100 LEDs of 5000mC, and well, it isn't enough. I also
found that you can easily damage white LEDs, If you put too much power
through them they turn back into blue LEDs. White LEDs are made by
putting a bit of sulfer on top of a blue LED which emits the other
colors somehow using the blue lght. When you overpower them the sulfer
starts desolving/oxidizing.
My little 100 LED array works to project an image, but I figure that
you'll need more like 1000 LEDs of around 7000mC to get a really good
projector running(like the really big ones that use lamps). Luckily
around 1000 is perfect for the 14.1" LCD panels I have. I figure an
array of LEDs in 36X27 spaced .3" apart would give a great backlight.
Now to get a job again so I can afford to throw more money at this.
I've seen 1000 LED packs on ebay for around $250.
Update Feb - 14, 2004 Nothing new here but I found a neat article about a commercial LED LCD Projector. They mentioned that they had filed pantents, that got me thinking about searching the US Pantent Database for how they did it, I couldn't find them but MAN are there a lot of patents that look identical for a LCD screen.
Links
Update July - 30,2004
Well, I've played a lot recently with my setup fine tuning stuff
and decided it is too hard to get a clear image. I think the problem
with colminating the light into a single cone of light will just get
worse the more LEDs you add. I tried to take some pics of images from
my setup but none really came out. I have to hold the lens perfectly to
keep the image in focus and then try to take a shot. Anyway, here is a
blurring projected image, I got it clear enough to read the text on the
screen which was 14pt times new roman. Next time I attemp this I'll have someone help me so I can get a better pic.

This next pic is of my setup, I wrapped a sheet of paper
around the LED array to minimize the amount of light that escaped into
the room, and then used a large hand-held fresnel lens above to project
the image onto the ceiling. The junk in the bottom of the box is just
there for filler to hold the LEDs. The box edge is supprting the LCD
screen and the board at the top is the LCD controller.

I also found another good article http://optics.org/articles/ole/8/7/3/1. It deals more with focusing the LED light and image than any other I've seen, but it's all about realllly small projectors.
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